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3D-Printed PLIF Implant – Advanced Spinal Fusion Solution

What is 3D-printed PLIF implant?

A 3D-printed PLIF implant is a Posterior Lumbar Interbody Fusion cage that has been manufactured using additive manufacturing (3D printing) — usually with titanium alloy (Ti-6Al-4VELI) — instead of traditional machining or molding methods.

Key Points:

  • Purpose – Same as any PLIF implant: to replace a damaged lumbar disc, restore disc height, and fuse two vertebrae together through a posterior surgical approach.
  • 3D Printing Advantage – Allows for complex, porous, trabecular-like structures that mimic natural bone architecture, improving bone ingrowth and long-term fusion.
  • Material – Commonly medical-grade titanium alloy; biocompatible, corrosion-resistant, and strong enough to bear spinal loads.
  • Design –
    • Porosity: Encourages osteointegration and vascularization.
    • Custom Geometry: Can be patient-specific for perfect anatomical fit.
    • Internal Lattice Structures: Reduce stiffness to match bone modulus and prevent stress shielding.
    • Hollow Core: Packed with bone graft material to promote fusion.

Benefits over Traditional PLIF Implants:

  • Better bone ongrowth and ingrowth.
  • Potentially faster fusion times.
  • Lighter weight but high strength.
  • Ability to produce shapes that are difficult or impossible with CNC machining.

Essentially, it’s the modern, high-tech version of the traditional spinal fusion cage, designed to integrate better with the body and provide more reliable long-term outcomes.